Rotary table washing machine

Parts washing cabin with rotating platform

Coniex supplies parts washing booths with rotary table for parts cleaning and degreasing. This type of washer is ideal for large production runs of parts whose treatment is complex, either because of their size or their shape. They are particularly suitable for operating in work islands by automatic or manual loading.

Rotary table washers are designed for the washing and degreasing of parts that are particularly complex, either because of their size or their shape. This equipment is equipped with washing tools and mobile probes that cover internal areas of the part that are not easily accessible. They can treat one or more parts in each cycle and can be integrated into work islands. Rotary table washers offer high throughput for high production volumes.

General characteristics:

  • Treatment area with rotary table at 90º or 120º.
  • Manual loading and unloading by an operator or by robot.
  • Dimensional recognition of the part to optimize the washing and drying processes.
  • Locking and unlocking of the parts can also be done manually or automatically.
  • Washing with hot pressurized water directed towards the parts by automatic probes. Pressure ranges 4-200 bar
  • Drying is carried out by means of compressed air pulses and/or hot air circuit.
  • The washing circuit includes a filtration and recovery system for ferrous particles.
  • Thermal insulation of the tank with AISI 304 stainless steel panels.
  • Control of the maximum liquid level in the tank and automatic water loading solenoid valve.
  • Control of the minimum liquid level in the tank, to protect the pump and the resistance.
  • Vertical multistage electric pump in stainless steel AISI 304.
  • Device for holding the part(s).
  • Clamping device for part washing, location of all holes and contaminant retention areas.
  • Heating of the liquid with stainless steel electric heating elements.
  • Tanks accessible from the outside.
  • High productivity, average processing time per piece is 45 seconds.
  • Management of washing parameters by PLC

The rotary table washing cabins perform the washing process step by step with a “rotary table” system. This process consists of 6 different treatment stages:

  • Manual or automatic part loading.
  • Washing and degreasing of the part.
  • Vapor aspiration.
  • Compressed air blowing.
  • Hot air drying.
  • Unloading of the part.

Starting from the loading station, the rotation continues, step by step, and allows to pass the part through the 6 washing stages, until the part is brought to the initial position, where the unloading of the part takes place.

In order for these six washing stages to be completed successfully, the rotary table is made up of 6 identical sections, each with a fixture to hold the workpiece, built in stainless steel and with materials that guarantee that no damage or imperfection will occur to the workpiece.

Rotary table washers are designed for use in robotic islands (positioning accuracy +/- 0.5 mm) or for use in manufacturing cells with manual loading and unloading of parts.

MINI INOX

The MINI INOX is a rotary table washer designed to wash small and easy parts.

General characteristics

  • Plate and pump in stainless steel AISI 304
  • Spray nozzles for water + detergent (top, side and bottom) at low pressure (2-3 bar).
  • Motorized basket or not
  • The treatment area not separated from the reservoir
  • Electric water heating only

Accessories:

  • Nozzle-Hand-held internal gun, light, gloves and air gun.
  • Retention and separation of oils for the recovery of non-emulsified oil.
  • Thermal insulation.
  • Vacuum cleaner or pneumatic wet air suction valve with automatic operation.
  • Compressed air blowing system.
  • Filter bag.

MASTER

Cabin washing equipment for single parts of medium and large dimensions. They operate by rinsing by spraying water and detergents in an aqueous medium.

General characteristics:

  • Made entirely of AISI 304 stainless steel sheet.
  • Basket with mechanical rotation or mobile washing utensil.
  • Several models available.
  • Possibility of adjusting various treatment stages, washing, degreasing, rinsing with, bleaching, passivation and drying.
  • The treatment area is separated from the tank area.

Accessories:

  • Additional deposits
  • Reduction of open circuit size
  • Electric, methane gas, diesel and hot water heating
  • Ability to automate basket movement (internal-external)
  • Thermal / acoustic insulation
  • High level of filtration solutions
  • Recovery of accumulated oil in tanks
  • Ability to perform loading/unloading with no downtime

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